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TIMBER PRODUCTS INSPECTION, INC.
JULY, 2001
PROCEDURES FOR HEAT TREATED PROGRAM AT SECONDARY
MANUFACTURER (REMANUFACTURERS)
PURPOSE: TO CONSTRUCT A
COMPREHENSIVE PROCESS FOR ENFORCING TP’S HEAT TREATMENT PROGRAM AT THE
SECONDARY OR COMPONENT MANUFACTURER.
A secondary manufacturer of heat
treated components or lumber, produce products by remanufacturing HT
and/or KD/HT materials received from an ALSC qualified primary
manufacturer. All incoming and outgoing products must be marked HT or
KD/HT to be in subject program.
PROCEDURE
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TP’s Role
Each TP Representative Shall:
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Be familiar and execute the provisions
of TP’s Quality Auditing Procedures for HT or KD/HT Non-Manufactured
Wood Packing. (MWP)
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Audit each HT or KD/HT remanufacturer a
minimum of 12 times per year (Generally once per month.)
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Address any circumstances or conditions
that results in a non-conforming HT or KD/HT product.
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Issue a report upon each HT or KD/HT
audit. Verify that the HT and/or KD/HT remanufacturer has created and
is maintaining an accurate and orderly file of all HT and/or KD/HT
lots.
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Verify that each shipment of HT and/or
KD/HT material received and shipped are accounted for and filed in an
orderly fashion. The files will be divided into "received shipments"
and "outgoing shipments" and will be separated by month. At each
month’s end two accumulations will be noted by the secondary
manufacturer and placed into the file folder:
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The month’s accumulations for received
HT and KD/HT and the month’s accumulation of outgoing HT and KD/HT
products.
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The accumulation of the past six
months incoming and outgoing HT and KD/HT
products.
NOTE: The outgoing shipments should
never exceed the incoming shipments of HT
products.
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Verify that HT and/or KD/HT stamps or
stencils are used in a legible manner. If product is available, a
minimum of two units shall be sampled per month.
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Verify that all HT and/or KD/HT products
are separated in inventory from non-HT or non-KD/HT marked product. HT
or KD/HT marked product may not be mixed with non-marked product in
the same packs.
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Monitor the moisture contents on product
that is marked KD/HT.
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Remove or cause to be removed any HT or
KD/HT marks placed on non-conforming products.
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LICENSEE’S ROLE
The Licensee Shall:
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Meet all requirements of the ALSC/TP MWP
Enforcement Regulations.
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Mark all pieces HT or KD/HT that are to
be inspected in TP’s MWP Program.
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Maintain an orderly filing system that
documents the following:
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The "Receiving" HT and KD/HT file
shall include:
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Date of receipt of incoming
material
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Origin of incoming material
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Manufacture’s ALSC approved
identification number
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Thickness and widths of pieces
received (2X4, 2X6, etc.)
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Board footage per shipment
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The "Outgoing" HT and KD/HT file shall
include:
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Date of shipment
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Size of material shipped (thickness,
width and length; 2X4-2’, 1X6-37", etc.)
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Board footage per shipment
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At month’s end a report shall be
placed in the receiving and outgoing file.
The report shall include:
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The total monthly receipt of HT and
KD/HT product and the total monthly shipments of HT and KD/HT
product.
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The accumulation of monthly board
footage received and shipped in the past six
summaries.
NOTE: A comparison of materials
received and materials shipped is important. HT Materials shipped
should never exceed HT product received.
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Allow TP representatives access to the
HT or KD/HT files during audits.
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Allow TP to review HT or KD/HT material
to verify legibility and conformance for HT and/or KD/HT
markings.
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Allow TP access to Licensee's HT or
KD/HT records and facility a minimum of once per month.
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Allow TP Representative to assist in
training and selecting a HT Supervisor from producer’s staff.
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Facilitate and give access to inventory
for regular audits at mill or at destination.
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HT Supervisor’s Role
The HT Supervisor Shall:
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Be familiar and willing to execute the
provisions of TP’s Quality Auditing Procedures for HT and KD/HT
MWP.
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Address any circumstances that may lead
to non-conforming HT or KD/HT products.
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Create and maintain HT files and daily
work sheets.
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Create and maintain monthly production
summaries.
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Keep HT and/or KD/HT product separate
from non-HT product.
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Monitor moisture content on KD/HT
material
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Monitor legibility of HT and KD/HT
products.
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Assist TP Representative during routine
audits.
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VERIFICATION OF HT and KD/HT MATERIALS
"RECEIVED"
DATE RECEIVED: ___________
MILL NAME: __________________________________________________ ID
#__________
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ORIGIN |
SPECIES |
ID |
SIZE |
BOARD FOOTAGE |
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DAILY BOARD FOOTAGE SUMMARY: TOTAL
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The above list is a summary of the lots (truck,
carloads or units) received on this date. Shipment documents must be
attached. All HT or KD/HT material is grademarked with ALSC
affiliated stamp.
________________________________
Signature of Plant HT Supervisor
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VERIFICATION OF HT and KD/HT MATERIALS "SHIPPED"
DATE SHIPPED: ___________
MILL NAME: __________________________________________________ ID
#__________
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SIZE |
SPECIES |
TALLY |
BOARD FOOTAGE |
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DAILY BOARD FOOTAGE SUMMARY: TOTAL |
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The above list is a summary of the lots (trucks,
carloads or units) shipped on this date. Shipment documents must be
attached. All HT or KD/HT material may not be mixed with non-HT or
non-KD/HT material.
________________________________
Signature of Plant HT Supervisor
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